In the realm of industrial machinery, the Industrial Cardan Shaft Series stands as a cornerstone for transmitting torque between non-collinear shafts with high efficiency and reliability. Engineered for durability and performance, these shafts are integral to various applications, including manufacturing, automotive, agriculture, and heavy equipment industries. This series is designed to accommodate misalignments, reduce vibration, and ensure smooth power transmission, making it a preferred choice for professionals seeking robust solutions.
The Industrial Cardan Shaft Series boasts a range of specifications tailored to meet diverse operational demands. Below is a detailed breakdown of the product parameters, presented in lists and tables for clarity.
| Parameter | Range | Units |
|---|---|---|
| Torque Capacity | 100 to 50,000 | Nm |
| Maximum Speed | Up to 5,000 | RPM |
| Operating Angle | 0 to 45 | Degrees |
| Temperature Range | -40 to 120 | °C |
| Length Options | 200 to 5,000 | mm |
| Weight (Depending on Size) | 1 to 200 | kg |
| Model Number | Torque (Nm) | Length (mm) | Application |
|---|---|---|---|
| ICS-100 | 100-500 | 200-1000 | Light machinery, conveyors |
| ICS-500 | 500-2,000 | 500-2000 | Agricultural equipment, pumps |
| ICS-2000 | 2,000-10,000 | 1000-3000 | Industrial fans, crushers |
| ICS-10000 | 10,000-50,000 | 2000-5000 | Heavy mining, marine drives |
What is an Industrial Cardan Shaft Series used for?
The Industrial Cardan Shaft Series is primarily used for transmitting rotational power and torque between shafts that are not aligned, commonly in applications such as vehicles, machinery, and industrial systems where flexibility and efficiency are crucial.
How do I select the right cardan shaft for my application?
Selecting the right cardan shaft involves considering factors like torque requirements, operating speed, misalignment angles, environmental conditions (e.g., temperature and corrosion), and space constraints. Refer to the torque and size tables provided, and consult with engineering specifications to ensure compatibility.
What maintenance is required for these shafts?
Maintenance typically involves regular lubrication of the universal joints to prevent wear and ensure smooth operation. For grease-filled models, replenish lubricant every 500-1000 operating hours or as per manufacturer guidelines. Inspect for signs of corrosion, imbalance, or damage periodically.
Can the Industrial Cardan Shaft Series handle high-speed applications?
Yes, certain models in the series are designed for high-speed operations, with maximum speeds up to 5,000 RPM. However, it's essential to choose a shaft rated for the specific speed and to balance it properly to avoid vibrations and premature failure.
Are there custom options available for unique requirements?
Absolutely, the Industrial Cardan Shaft Series can be customized in terms of length, material, torque capacity, and end fittings to meet specific operational needs. Provide detailed application parameters to manufacturers for tailored solutions.
What safety precautions should be taken during installation?
During installation, ensure the shaft is properly aligned within the specified angle limits to avoid excessive stress. Use appropriate guards to prevent accidental contact, and follow torque specifications for fasteners. Always disconnect power sources before maintenance or installation.
How does temperature affect the performance of these shafts?
Extreme temperatures can impact lubrication efficiency and material properties. The series is designed to operate between -40°C and 120°C, but for environments outside this range, special lubricants or materials may be required to maintain performance and longevity.
What is the typical lifespan of an Industrial Cardan Shaft?
The lifespan varies based on usage, maintenance, and operating conditions. With proper care, these shafts can last anywhere from 5 to 20 years. Regular inspections and adherence to maintenance schedules help maximize durability.
