Torque Limiters
Torque Limiters: The Ultimate Protection for Your Machinery
Torque Limiters are essential safety devices designed to protect mechanical systems from overload damage. These precision components disengage or slip when torque exceeds a predetermined threshold, preventing costly downtime and equipment failure. In this comprehensive guide, we'll explore the technical specifications, applications, and benefits of high-quality Torque Limiters.
Key Features of Our Torque Limiters
- Precision-engineered for reliable torque overload protection
- Adjustable torque settings for customized protection
- Quick-reset capability minimizes downtime
- Rugged construction for demanding industrial environments
- Maintenance-free operation reduces lifecycle costs
Technical Specifications
| Model | Torque Range (Nm) | Accuracy | Reset Type | Operating Temp |
|---|---|---|---|---|
| TL-100 | 5-100 | ±5% | Automatic | -20°C to 80°C |
| TL-200 | 50-200 | ±3% | Manual | -30°C to 100°C |
| TL-500 | 200-500 | ±2% | Automatic | -40°C to 120°C |
| TL-1000 | 500-1000 | ±1.5% | Manual | -40°C to 150°C |
Torque Limiters FAQ Section
How do Torque Limiters actually work?
Torque Limiters function as mechanical fuses in power transmission systems. They contain precision components that slip or disengage when torque exceeds a preset value. This action interrupts power transmission, protecting downstream equipment from damage. Most models use friction plates, shear pins, or ball-detent mechanisms to achieve this protection.
What maintenance do Torque Limiters require?
Quality Torque Limiters are designed for minimal maintenance. The primary considerations include periodic inspection of friction surfaces (if applicable), verification of torque settings, and checking for wear in reset mechanisms. Our premium models feature self-lubricating materials and corrosion-resistant coatings to extend service intervals.
Applications of Torque Limiters
- Packaging machinery overload protection
- Conveyor system jam prevention
- Precision robotics torque control
- Agricultural equipment drivetrain safety
- Marine propulsion systems
How do I select the right Torque Limiter for my application?
Selecting the proper Torque Limiter requires analyzing your system's normal operating torque, peak transient torques, required response time, and environmental conditions. Our engineering team recommends choosing a model with a torque range where your maximum operating torque falls at approximately 80% of the limiter's capacity to ensure reliable protection without nuisance tripping.
Performance Data
| Parameter | Standard Model | Heavy-Duty Model | Precision Model |
|---|---|---|---|
| Response Time | 10-15 ms | 8-12 ms | 5-8 ms |
| Cycle Life | 50,000 cycles | 100,000 cycles | 75,000 cycles |
| Repeatability | ±7% | ±5% | ±2% |
| Shock Resistance | 50g | 100g | 75g |
Torque Limiters provide critical protection for industrial equipment across numerous sectors. Their ability to prevent catastrophic failure makes them indispensable components in modern mechanical systems. With proper selection and installation, these devices can significantly reduce maintenance costs and extend equipment lifespan.
Installation Considerations
- Ensure proper alignment during installation
- Follow manufacturer's torque setting procedures
- Verify adequate clearance for reset mechanisms
- Protect from excessive contamination if not sealed
- Consider environmental factors (temperature, humidity)
For over two decades, our Torque Limiters have protected critical machinery in some of the world's most demanding industrial applications. The combination of precision engineering and rugged construction ensures reliable operation when your equipment needs protection most.
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