The FF Friction Torque Limiter is a high-precision mechanical device designed to protect machinery from overload by slipping at a predetermined torque setting. It is widely used in industries such as manufacturing, automotive, packaging, and robotics to prevent damage to equipment and ensure operational safety. Engineered with durability and reliability in mind, this torque limiter offers consistent performance under various operational conditions, making it an essential component for systems requiring precise torque control.
| Parameter | Specification |
|---|---|
| Torque Range | 5 Nm to 500 Nm (adjustable) |
| Accuracy | ±5% of set torque |
| Operating Temperature | -20°C to 80°C |
| Material | Stainless steel and hardened alloys |
| Weight | 0.5 kg to 3 kg (depending on model) |
| Response Time | Less than 10 milliseconds |
| Mounting Options | Shaft mount, flange mount, or custom configurations |
| Lubrication | Pre-lubricated; maintenance-free operation |
The FF Friction Torque Limiter is versatile and can be applied in numerous scenarios to enhance machine safety and efficiency. Common applications include conveyor systems, where it prevents belt damage during jams; robotic arms, ensuring precise movement without overloading; packaging machinery, protecting seals and drives; and automotive assembly lines, safeguarding tools and components. Its adaptability makes it suitable for both light-duty and heavy-duty industrial tasks, providing reliable overload protection across various sectors.
How does the FF Friction Torque Limiter work?
The FF Friction Torque Limiter operates based on a friction disc mechanism. When the applied torque exceeds the preset limit, the discs slip relative to each other, disengaging the drive and preventing overload. This slipping action is smooth and controlled, minimizing shock to the system. The torque setting can be adjusted via a calibration screw, allowing users to fine-tune the limiter for specific requirements.
What maintenance is required for the FF Friction Torque Limiter?
The FF Friction Torque Limiter is designed for low maintenance. It comes pre-lubricated and sealed to protect against contaminants. Periodic checks for wear on friction surfaces are recommended, typically every 6 to 12 months depending on usage intensity. Replacement of worn discs is straightforward and does not require specialized tools, ensuring minimal downtime.
Can the FF Friction Torque Limiter be used in high-speed applications?
Yes, the FF Friction Torque Limiter is suitable for high-speed applications, with models rated for speeds up to 5000 RPM. Its rapid response time of less than 10 milliseconds ensures effective protection even in dynamic environments. However, it is important to select the appropriate model based on speed and torque requirements to ensure optimal performance.
Is the torque setting easily adjustable?
Absolutely. The torque setting on the FF Friction Torque Limiter is user-adjustable through a simple calibration mechanism, often involving a screw or dial. This allows for quick changes without disassembling the unit, making it convenient for applications where torque needs may vary. Calibration guidelines are provided in the product manual to ensure accuracy.
What industries benefit most from using the FF Friction Torque Limiter?
Industries such as manufacturing, automotive, food processing, packaging, and robotics greatly benefit from the FF Friction Torque Limiter. It is ideal for any setting where machinery protection, precision torque control, and operational safety are critical. Its versatility and reliability make it a preferred choice for preventing costly downtime and equipment damage.
How do I install the FF Friction Torque Limiter?
Installation is straightforward and typically involves mounting the limiter between the drive and driven components using standard shaft or flange connections. Detailed installation instructions, including torque settings and alignment tips, are provided with the product. For complex systems, consulting the technical support team or referring to the installation guide is recommended to ensure proper setup.
What is the lifespan of the FF Friction Torque Limiter?
The lifespan varies based on operating conditions but generally ranges from 1 to 5 years or more with normal use. Factors such as load frequency, environmental conditions, and maintenance practices influence durability. Regular inspections and adherence to usage guidelines can extend the life of the unit significantly.
Does the FF Friction Torque Limiter come with a warranty?
Yes, the FF Friction Torque Limiter includes a standard warranty covering defects in materials and workmanship for up to 2 years from the date of purchase. Warranty terms may vary by region, so it is advisable to check with the supplier or review the warranty documentation provided with the product.
